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Why Do Mechanical Engineers Hate Designing Products?

Why Do Mechanical Engineers Hate Designing Products?

Why Do Mechanical Engineers Hate Designing Products?

Mechanical engineering is often celebrated as a field of boundless innovation, where creative minds transform ideas into tangible realities. However, behind the scenes, the process of designing products is fraught with frustration, inefficiency, and fragmentation.

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4 min read

Dr. Maor Farid

Co-Founder & CEO · Leo AI

Co-Founder & CEO · Leo AI

Mechanical Engineer & AI Researcher · Former Postdoc & Fulbright Fellow, MIT · Forbes 30 Under 30

Mechanical Engineer & AI Researcher · Former Postdoc & Fulbright Fellow, MIT · Forbes 30 Under 30

Maor Farid is the Co-Founder and CEO of Leo AI, the first AI platform purpose-built for mechanical engineers. He holds a PhD in Mechanical Engineering and completed postdoctoral research at MIT as a Fulbright fellow. A Forbes 30 Under 30 honoree and former AI researcher and Mechanical Engineer in an elite military intelligence, Maor leads Leo AI's mission to transform how engineering teams design better products faster.

BOTTOM LINE

Bottom Line

The engineers and teams seeing the biggest gains from AI adoption share a common trait: they treat AI as a technical colleague, not a productivity trick. They use it on real problems, validate its outputs, and build workflows that compound over time.

The tools worth investing in are those that make engineering decisions better — not just faster. Start with the problems that cost your team the most time, and measure the impact honestly.

Bottom Line

The engineers and teams seeing the biggest gains from AI adoption share a common trait: they treat AI as a technical colleague, not a productivity trick. They use it on real problems, validate its outputs, and build workflows that compound over time.

The tools worth investing in are those that make engineering decisions better — not just faster. Start with the problems that cost your team the most time, and measure the impact honestly.

The impact is quantifiable. Teams using Leo report 8.3+ hours saved per engineer per week. Design errors drop by 34%. And organizations see 211% faster time-to-market when their entire team has access to the same knowledge base instead of working in silos.

The Cumbersome, Fragmented Process of Product Design


In today's market, over $100 billion is spent annually on software and labor for hardware design and data management. Companies are willing to pay hefty sums—ranging from $5,000 to $12,000 per seat per year for CAD tools, plus an additional $20,000 per year for PLM costs. Salaries for full-time personnel to manage these systems further inflate these expenses. Yet, despite these investments, the tools and processes engineers rely on remain deeply flawed.


"In today's market, over $100 billion is spent annually on software and labor for hardware design and data management." (Niazi et al., 2006)


The current design process, from requirements to assembly, is fragmented across various tools:

  • Requirements: Managed in Confluence

  • Design: Created in SolidWorks

  • Simulations: Conducted in Ansys

  • Procurement: Handled through emails and platforms like Xometry

  • Manufacturing: Documented in PDFs, CAD files, and PowerPoints

  • Assembly: Executed manually


Each stage relies on discrete tools, leading to inefficiencies and errors. Engineers often find themselves buried in versions of documents, struggling with complicated naming conventions, and dealing with notification fatigue. This disjointed system results in significant delays and miscommunication.

IN PRACTICE

What Engineers Are Saying

"There's a lot of automation for my day-to-day mechanical engineering work. For the first time, I feel like there's an AI model that really understands me."

— Verified User, Defense & Space, Mid-Market

Mechanical engineers spend a staggering 12 hours a week searching for models and even longer redesigning existing ones. This is not just a minor inconvenience—it significantly hampers productivity and innovation. As one engineer put it, "I spend a lot of time implementing shapes and structures instead of actually engineering" [1].


The process of designing, editing, and collaborating is equally tedious. Engineers check in and out CAD files from the PLM system, making modifications, and saving updates. Managers then review and approve these designs, often resulting in a back-and-forth exchange of emails, phone calls, and screen-sharing sessions. This not only consumes time but also increases the risk of errors and miscommunication.


"Engineers often find themselves buried in versions of documents, struggling with complicated naming conventions, and dealing with notification fatigue." [2]


Moreover, the existing PLM and CAD tools have their own sets of problems:

  • PLM Issues: Low NPS, multiple versions of documents, lack of automatic updates, limited to one editor at a time, and high noise-to-signal ratio in notifications [2].

  • CAD Tool Issues: Trade-offs between usability and performance, reliance on multiple tools for different tasks, minimal integration, and repetitive work [3].


The current system for design for manufacturing and vendor review is equally cumbersome. Engineers and managers must coordinate with external stakeholders through emails, phone calls, and text feedback, leading to further delays and inefficiencies. This fragmented process is documented in systems like SolidWorks PDM but lacks cohesion and fluidity.

The Opportunity in the GenAI Era


Enter the era of Generative AI, which presents an unprecedented opportunity to rethink and revolutionize the entire product design process. By harnessing the power of advanced algorithms and machine learning, Generative AI can streamline the transition from requirements to assembly, eliminating many of the pain points that plague the current system.


Generative AI has the potential to integrate and automate various stages of the design process, offering a unified platform that can handle requirements, design, simulations, procurement, and manufacturing seamlessly. This not only reduces the time and effort required but also enhances accuracy and innovation [4].


"Generative AI has the potential to integrate and automate various stages of the design process, offering a unified platform that can handle requirements, design, simulations, procurement, and manufacturing seamlessly."


Imagine a world where mechanical engineers can articulate their design visions, and an AI-powered system generates editable technical specifications, conceptual illustrations, and fully detailed CAD assemblies in real-time. This is not a distant dream but a tangible reality that Generative AI promises to deliver [5].

Conclusion


Mechanical engineers have long endured the frustrations of a cumbersome and fragmented product design process. However, with the advent of Generative AI, there is hope on the horizon. By embracing this cutting-edge technology, we can streamline workflows, accelerate innovation, and unlock new possibilities that were previously unimaginable. It's time to revolutionize the field of mechanical engineering and product design, empowering engineers to focus on what they do best—innovate and create.


Ready to try Leo? Try Leo Today


Enjoyed this article on Why Do Mechanical Engineers Hate Designing Products? - Leo - Generative AI for Engineering CAD Design? Don’t miss Why do we love and hate CAD software? - Leo - Generative AI for Engineering CAD Design

Conclusion


Mechanical engineers have long endured the frustrations of a cumbersome and fragmented product design process. However, with the advent of Generative AI, there is hope on the horizon. By embracing this cutting-edge technology, we can streamline workflows, accelerate innovation, and unlock new possibilities that were previously unimaginable. It's time to revolutionize the field of mechanical engineering and product design, empowering engineers to focus on what they do best—innovate and create.


Ready to try Leo? Try Leo Today


Enjoyed this article on Why Do Mechanical Engineers Hate Designing Products? - Leo - Generative AI for Engineering CAD Design? Don’t miss Why do we love and hate CAD software? - Leo - Generative AI for Engineering CAD Design

FAQ

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#12 AI Tool

Worldwide

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Cambridge, MA 02138

United States

Subscribe to our engineering newsletter

Be the first to know about Leo's newest capabilities and get practical tips to boost your engineering.

Need help? Join the Leo AI Community

Connect with other engineers, get answers from our team, and request features.

#1 New Software

Globally

All Industries

#12 AI Tool

Worldwide

G2 2026

Contact us

160 Alewife Brook Pkwy #1095

Cambridge, MA 02138

United States

Subscribe to our engineering newsletter

Be the first to know about Leo's newest capabilities and get practical tips to boost your engineering.

Need help? Join the Leo AI Community

Connect with other engineers, get answers from our team, and request features.

#1 New Software

Globally

All Industries

#12 AI Tool

Worldwide

G2 2026

Contact us

160 Alewife Brook Pkwy #1095

Cambridge, MA 02138

United States

Stop Wasting Hours on Manual CAD Search

Leo AI turns your existing vault into a searchable knowledge base.

Leo AI connects to your PDM and makes every part findable by description in under 10 seconds. <a href="/onboarding">Try Leo Today</a>

Schedule a Demo →

#1 New AI Software Globally - G2 2026

Enterprise-grade security

Trusted by world-class engineering teams